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MKZD-04 Active protection system

MKZD-04 Active protection system
MKZD-04 external floating roof tank active protection system (with purification) is a special fire intrinsical safety protection system designed for various petrochemical external floating roof tanks and a special treatment equipment without leaking VOCS on the tank top. It carries out online analysis and continuous purification of the volatile oil and gas generated in the sealed space of the tank top, controls the volatile oil and gas within the explosion safety limit, makes the sealed space of the tank top in an intrinsically safe state, and controls the gas phase space in a slightly negative pressure state, so as to achieve the purpose of VOCS non-leakage management, puts an end to environmental pollution, and improves the safety of the tank.

Product characteristics

●  The system conducts continuous online detection of oil and gas concentration, oxygen concentration, lower explosion limit and upper explosion limit in the sealed space through a dedicated oil and gas online analyzer, and comprehensively monitors the safety status of the storage tank.

●  When the concentration of volatile oil and gas reaches the danger warning value, the system starts cryogenic purification, continues to purify volatile oil and gas, so that the sealed space returns to the essential safety state. Cryogenic purification using -80℃ cryogenic process, no molecular sieve adsorption, simple maintenance, low operating costs.

●  The system fully recycles and utilizes the waste gas after monitoring and purification to realize no exhaust outlet in the whole process and completely realize zero pollution control.

●  The system makes the sealed space micro-negative pressure, which eliminates the unorganized leakage of VOCS on the top of the tank, and meets the requirements of the national standard of VOCS governance.

●  The system can automatically monitor the leakage of the sealed space, when the sealing ring seal failure, the system automatically alarm.

●  The system is equipped with inerting protection device, which can be started for inerting protection in emergency.

●  The system realizes automatic unattended operation and remote maintenance functions.

●  The system adopts advanced floating sampling device, which can be installed and constructed when the storage tank is in service with oil.

●  The system is suitable for the external floating roof tank for storing all kinds of petrochemical products.

●  The system is designed and manufactured according to the explosion-proof design specification to meet the explosion-proof requirements.


Technical Parameter

Sampling system
Number of probes  4~8 channels
Sampling pipe diameter  3/8 ", material: SS304
Pretreatment function   self-cleaning and filtration, automatic calibration, automatic back blowing
On-line monitoring system
Measurement parameters  O2;TCH; LEL
Measuring range  O2:0-25%;TCH:0-100%; LEL:0-100%;UEL:0-100%
Measurement accuracy  O2:±1%;TCH:±2%;LEL:±5%;UEL:±5%
Oil and gas purification system
Purification method  compression condensation method
Cooling temperature  -80℃
Oil and gas processing capacity  20Nm3/h
Inerting protection system
Inerting mode  intermittent inerting
Inerting completion time  10-30 minutes/can
Nitrogen consumption  ≤ 40Nm3/tank/day (calculated by 100,000 square tanks)
Other parameters
VOCS governance efficiency  100%
Pollution source emission  Zero emission
Maximum system configuration Each system can control 2-6 storage tanks
Power supply  380VAC
System power consumption  minimum 5KW, maximum 20KW (automatically adjusted according to oil and gas concentration)
Explosion-proof grade of the whole machine  ExdBT4
Overall dimensions  Max. : 10500L×2500W×2700H(according to tank configuration and capacity)


Application field

●  Various sizes of external floating roof storage tanks;

●  The medium is crude oil, steam coal, methanol, benzene, ethylene glycol and other petrochemical products.

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